Flame-proof motors and energy-efficient motors have become increasingly crucial in various industries. Flame-proof motors are specifically designed to prevent the ignition of explosive atmospheres, while, energy-efficient motors play a key role in reducing overall energy consumption and minimizing operational expenses. Being the top-ranking authorized dealer of CG, Premium, and Bharat Bijlee industrial solutions/products, S.C. Industrial Syndicate offers the best solutions for diverse needs facilitating industries to source the best suitable motor, drives, pumps, etc in a hassle-free manner.
Tag Archives: CG Electric Motors
An Overview of Bharat Bijlee & Energy Efficient IE2 Motors by Bharat Bijlee and CG
Flame-proof and energy-efficient IE2 motors have become an integral part of industries having hazardous environments. Flameproof motors are tested and certified for gas groups classified as IIB and IIC; these electric motors meet all the relevant international standards for protection against fire and explosion like IEC, European (EN), ATEX, and other specifications confirming safe operations in oil, gas, and chemical industries. Electric motors are estimated to consume almost 50% of total energy consumed in a mid to large sized industry. To address both these concerns, top brands like CG and Bharat Bijlee offer a custom-to-need range of energy-efficient IE2 motors and flameproof motors. As the selection of Bharat Bijlee flame proof motors, CG electric motors depends upon your specific requirements and particular environment on the site, therefore, the basic knowledge of available options will help you decide, choose, and buy right with proper discussion with CG and Bharat Bijlee dealers.
S.C. Industrial Syndicate: What Makes It Standout from VFD & Electric Motor Dealers
Using top-branded variable frequency drives to take the peak performance of industrial electric motors has become imperative because of the rising cost of energy. Variable frequency drives (VFD) simplify the control of electric motors as well as make their operations cost-effective resulting in reduced production costs. The increasing numbers of industries are embracing VFD to have a competitive edge in low-cost quality production; therefore, VFD manufacturers are also expanding their product line to offer custom solutions. When the searches are conducted to buy and install VFD, most searches end at CG- CG Power & Industrial Solutions LTD, the top-trusted brand over the decades providing dependable and innovative industrial power solutions through its nationwide channel partners. S.C. Industrial Syndicate in Mumbai stands out from the options you come across because of many valid reasons.
SMARTOR CG Electric Motors: Unlocking the Power of IoT & ML Technologies
The efficiency and performance of electric motors directly contribute to the growth of manufacturing, processing, and other industrial units. To excel in low-cost top quality manufacturing in a minimum period, electric motors need to be maintained, serviced, and analyzed periodically to avoid unexpected breakdowns and production loss. Incorporating the next generation technologies like ML and IoT to simplify this task, the leading manufacturer of industrial electric motors, CG offers SMARTOR CG electric motors through its nationwide authorized prominent electric motor dealers and dependable supply chain.
CG Global- A Trustworthy Global Brand for Industrial Electric Motors
Established in 1937, CG has an impressive and diverse portfolio of industrial products, equipment and power solutions. Since its inception, CG remain a pioneer in retaining its leadership position for offering innovative solutions for the application and management of electrical energy in a cost-efficient way. The wide range of electric motors including custom-to-need solutions are provided and managed through strategically located adequately trained distributors and suppliers of CG motors and equipment.
SMARTOR CG Electric Motors: An Innovation To Help You Lead
Electric motor efficiency and maintenance have always been a great concern for industrial consultants and engineers. A range of low-voltage SMARTOR CG electric motors provides a dependable solution to use high-efficiency electric motors with the least possibility of faults causing heavy losses. CG SMARTOR electric motors are designed with a CG smart sensor kit that measures and senses various performance metrics like velocity displacement, tri-axial acceleration, operating temperature, noise level, and operating hours. These real-time metrics provide critical values to scale the performance and judge the condition of the electric motor. The key benefits of SMARTOR CG electric motors are-
- Insights for inefficiencies and probable causes
- Identification of aspects and conditions affecting efficiency
- Reduced risks during operation
- Reduced costs of maintenance
- Longer lifetime of motor up to 30%
- Reduced unplanned downtime because of a breakdown up to 70%
- Increase industrial productivity
- Insights to plan for periodic maintenance
SMARTOR CG Electric Motors For Every Need
CG constantly provides innovative smart solutions through energy-efficient products; SMARTOR CG electric motor is the result of unabated R&D and commitment to provide the best solution up to the customers’ needs and expectations. SMARTOR is an industry 4.0 solution designed on IIOT platform; it is the first of its kind electric motor.
The SMARTOR CG electric motors are available in the range of 75 kW to 1,000 kW. SMARTOR CG electric motors are designed in compliance with IS12615 & IS/IEC 60034. Some variants of SMARTOR CG electric motors, available in foot mounting type, you can rely on are-
- Crompton Smartor IE3 750HP 6 Pole 415 V squirrel cage induction motor with enclosure with power rating of 560 kW
- Crompton Smartor IE3 VFD Duty 422HP 6 pole squirrel cage induction motors with power rating of 315 kW.
- Crompton Smartor IE3 VFD Duty 535HP 8 pole squirrel cage induction motors with power rating of 400 kW
- Crompton Smartor IE3 600HP four pole squirrel cage induction motor with enclosure with power rating of 450 kW
- Crompton Smartor IE3 VFD Duty 600HP 8 pole squirrel cage induction motor with power rating of 450 kW
- Crompton Smartor IE2 950HP 6 pole squirrel cage induction motor with enclosure with power rating of 710 kW
The range of SMARTOR CG electric motors is expanding fast to provide a best-fit solution for diverse needs in different industrial sectors including the big names like NPCIL, NTPC, ISRO, DRDO, BHEL, SAIL, EIL, ONGC, and IOCL refineries. To get the rightly priced suitable-to-need SMARTOR CG electric motor, get more details from CG Global electric motor dealers.
CG Automatic Electrical Control Panel- Critical Components & Benefits
Maintaining a consistent power supply with the required power factor for a particular set of equipment and machinery has been a great challenge for industrial engineers. Getting a consistent power supply with a steady power factor through manual monitoring and settings is a tedious task that involves high manpower, effort, and time. Transformer saturation, malfunctioning of generators, high voltages, voltage variation, penalties by electricity supply authorities, etc problems have been tough to manage tasks. A range of custom-to-need CG Automatic electrical control panels and drives provides a fit solution to maintain industrial power supply quality consistently with the power of intelligent automation.
CG VFX/FDU 2.0 Automatic Electrical Control Panels- An Edge to Industrial Automaton
Automatic electrical control panels are one of the most important pieces of equipment in any industrial setup because of the increasing importance of having a reliable automated control system. The leading automatic electrical control panel manufacturers offer a range of custom-to-need monitored systems to control various machinery including pumps, electric motors, conveyors, and other processes. Almost every mid-big size manufacturing unit and commercial set-up depend upon automated monitoring and management of machines to maintain consistency in production.
Gear Boxes And Geared Motors- The Core Of Industrial Functionalities
Gear motors are being preferred and designed to deliver high torque at low speed and low power. Gearboxes are widely used to modify speed and torque of electric industrial motors to convert energy into the desired compatible format. The gear head function acts as a torque multiplier to empower small motors to generating higher torque.
The gear boxes and geared motors are at the core of functionalities in vivid large-scale industries like cement industry, paper industry, sugar industry, processing industry, steel industry, food and beverage, material handling, construction, wind power, metals and mining, and many others. It can be said that gear boxes and geared motors are imperative for any high production industry to achieve consistency in low-cost production. Industrial gearboxes and gear motors are available in a variety of sizes and types to ensure perfect and optimized smooth running to suit different applications. The simplicity of the design accelerated acceptance of industrial gear motors n gearboxes. The compact modular design and usage flexibility justify the cost effectiveness of gear boxes and gear motors.
Why Industries Need Geared Motors To Smoothen Their Functionalities
A geared motor delivers more output with much better and much required torque holding capability than that of an ungeared
standard motor. To calculate ‘Geared motor torque’, the motor’s torque is multiplied by gear efficiency and ratio. In addition to higher torque and more rigidity, many other functional benefits turn more industries to replace standard motors with geared motors. High torque output, speed reduction, high resolution, drive large inertial loads, shorter positioning time, downsize, improved damping characteristics, increased axial and radial load, etc. are the key advantages that support industries to stay productive with a competitive edge. Geared motors are classified based on designing elements like-
- Right-angle geared motor: These geared motors are designed to use worm, hypoid, or bevel gears.
- Inline geared motors: These geared motors are designed to use spur gears, planetary gears, or helical gears.
- Parallel shaft geared motors: These geared motors are designed to use helical gears, spur gears, and double helical gears.
Role Of Gear Boxes To Keep Industries Competitive & Growing
Gear boxes play a crucial role in easing out mechanical functions in vivid industries. The gear teeth mechanism is at the core of torque, speed, and performance of geared motors. Conventional gear teeth gearboxes are used for low-speed applications but these are often found being noisy and comparatively less efficient. Helical gearboxes are commonly commissioned in high-speed applications; these gearboxes improve efficiency of geared motors by being slower in operation. Cost savings, inertia matching, speed reduction, and torque multiplication are the key advantages of using industrial gear boxes of optimized rating and type.
The common types of gear boxes are helical gearboxes, coaxial helical line, bevel helical gearboxes, skew bevel helical gearboxes, worm reduction gearboxes, planetary gearboxes, etc. Extruder gearboxes are also used in plastic extrusion and PVC extrusion industries to transmitting high torque, which is required for pressurizing and plasticizing high density moulding materials. The constant speed fluid coupling is also used in thermal power plants and vivid industries including cement, mines, steel industry, chemical, oil, sugar, etc to transmit power through hydro kinetic energy in oil / water stream between an impeller and runner.
Pro-tip
Established in 1961 S.C. Industrial Syndicate, a leading and trustworthy channel partner of CG Power & Industrial Solutions LTD., has proven capabilities to meet the diversity in industrial demand of CG geared motors and CG gear boxes.
Why CG Electric Motors are Trusted The Most for Industrial Applications
The traces of CG electric motors company go back to 1878 when REB Crompton & Co. was founded in Chelmsford, England. Crompton Greaves Limited (CG) is the flag holder of merged companies Crompton Parkinson Works Ltd and Greaves Cotton and Crompton Parkinson Ltd. In the 1960s CG started to revolutionize its products portfolio, and the global trust in CG electric motors for industrial applications denotes technical excellence.
Crompton Greaves Electric Motors – The Great Contributor to Industrial Growth
Every industry follows a different manufacturing process; therefore, the need for electric motors also varies a lot. As being the largest electric motors manufacturer in India, Crompton Greaves offers perfect fit application-oriented drives. The continuous R&D is expanding the electric motors categories to facilitate the end users have what they need to get peak efficiency. The recently updated CG electric motor categories are-
TEFC Electric Motors: These are Crompton Greaves low voltage motors available in aluminum and cast iron constructions. These are available in 0.18 kW to 350 kW capacity with 63 to 355 frames. These are designed with Class ‘F’ insulation to work at peak efficiency in 50 C / 70 C ambient temperature. Fan cooled TEFC induction motors are available up to 3000 KW. The category of Crompton Greaves TEFC electric motors can be explored based on application types like- farm duty motors, rock crusher motors, oil well pump motors, severe duty motors, pool pump motors, fractional horse power motors, etc.
Increased Safety Motors EX ‘E’ Non-Sparking Motors EX ‘N’: These CG electric motors are finding increasing applications in hazardous areas like in chemical industries, mines, petrochemical refineries etc having Zone II areas. Motors under Ex ‘n’ category provide reliable protection against the possibility of auto-ignition of vapors/ gases present in surrounding atmosphere. Non-sparking ex ‘n’ (LV) CG electric motors, designed as per IEC and IS standards, are available in 0.37 kW to 360 kW capacity. Non sparking ex ‘n’ (HV) electric motors are available in 180 kW to 12000 kW capacity.
Flame Proof Motors For Hazardous Areas EX ‘D’: Crompton Greaves has the largest manufacturing range of flame-proof motors. These are the best choice for hazardous zones like Class1 Div 1 and 2 or Zone1 and Zone 2. These electric motors are available in squirrel cage and slip ring configurations. Flame proof (LV) class motors are available in 0.37 kW to 355 kW capacities. Flameproof motors withstand the pressure developed by an internal explosion without letting any damage outside.
Energy Efficient Motors EFF I / IE2 / IE3: These electric motors are used primarily for reducing the production cost because of their low operational cost. These are 2-6 percent more efficient than their counterparts are. CG Determines electric motors efficiency according to clause 8.2.2.5.1 of IEC 60034-2-1. Designed as per IEC, IS & NEMA standards, IE2 range of motors is available for 0.37kW to 250 kW capacity. Apex IE2 series of electric motors is a green solution by CG for energy saving. IE3 class electric motors are engineered to deliver premium efficiency.
Concluding Note
Over the decades, Crompton Greaves electric motors have become a preferred choice of industrial consultants and engineers. Crompton Greaves is a company that is known globally for key innovations to bring down the production costs of commercial establishments by incorporating the latest technology at first. The nationwide supply chain of well-trained distributors and suppliers like S.C. Industrial in Mumbai strengthens the trust of users for getting prompt support.
All about Energy Efficient Motors!
Electric motor systems are account for a large consumption of electricity in any nation. Electricity is extensively consumed by electric motors not only in the industrial sector but also in domestic, commercial, transportation and agricultural sectors. Improving electric motors’ efficiency and subsequently the equipment they drive can help in saving energy, decreasing operating costs and enhancing the productivity of the nation.