Automatic electrical control panels are one of the most important pieces of equipment in any industrial setup because of the increasing importance of having a reliable automated control system. The leading automatic electrical control panel manufacturers offer a range of custom-to-need monitored systems to control various machinery including pumps, electric motors, conveyors, and other processes. Almost every mid-big size manufacturing unit and commercial set-up depend upon automated monitoring and management of machines to maintain consistency in production.
Recognising explosive areas where flameproof motors are essential
For long electric motors for hydrogenation plants are considered as staple safety equipment and investment. Once the potentially explosive areas are identified, the right Gas group motor dealers are able to supply the grade of motors.
CG Flameproof Motors for Gas Groups IIA, IIB, & IIC
The increasing cost of energy makes the electrical motors’ efficiency a key selection parameter but safety in the particular environment is also an equally important selection parameter, especially in industries where high flammable conditions exist either because of the presence of flammable gases or chemicals. The leading global brand of end-to-end industrial solutions, CG offers a range of flameproof motors for gas groups IIC, IIA, and IIB. Highly trained customer-friendly CG flameproof motor dealers provide extensive support to end users to help them get peak efficiency for a long while being safe. The blog provides complete information about the latest arrivals under the ‘electrical motors for hazardous environment’ category.
Flexible solutions for obtaining Flameproof Motors
There is a huge and practical demand for flameproof motors in gas groups as they contribute to savings and safety factors. As dealers we are quite familiar with this market and offer tangible solutions to meet your specific requirements especially for hydrogenation plants.
We explain the consistent benefits in dealing with us for products like Flameproof Motors for Gas Groups IIC which are essential for plant safety and insulation.
Dealing with Authorized Dealers of Crompton Greaves Electric Motors Makes a Difference
The power efficient electric motors have always been at the core of productivity and performance scaling of industries because energy efficient electric motors contribute at large in the overall growth of industries. The diversity in required specifications of electric motors is increasing fast because most industries are focused on optimization of power consumption to minimize the production cost. The prominent authorized dealers of Crompton Greaves electric motors play an important role in the nation’s industrial growth by providing custom-to-need electric motors with application-suitable specifications.
CG Electrical Control Panels- Trusted by Global Industries
Electrical control panels have become an integral part of machinery layout for industrial automation. These integrated panels provide high-level monitoring and control to manage the functionality of a range of production machinery allowing production engineers, supervisors, electrical engineers, maintenance technicians, and other stakeholders to define, organize, and achieve productivity objectives. CG, one of the top automatic electrical control panel manufacturers, has decades of experience in designing and manufacturing custom-to-need electrical control panels serving vivid industries like-
- Food & beverage
- Manufacturing
- Fluid handling
- Oil & gas
- Pharmaceutical
- Material handling
- Power generation & power circuit
Key Electrical Control Panel Components that Fix Buying Parameters
Common applications of electrical control panels are audio control/ mixing, power control, access control, motor control, etc. These also manage the functionality of fire alarm systems and security systems. CG electrical control panels are designed with several components to monitor and manage the operational characteristics of different devices including CG electric motors, CG industrial pumps, industrial drives, etc. The leading CG electric motor dealers deal in electrical control panels also to provide a complete setup for a cost-effective particular application. The major components of electrical control panels you should focus on while fixing your buying parameters are- Main circuit breaker, Surge arresters, Transformers, Terminal blocks, Relays and contactors, Programmable Logic Controller (PLC), Network switches, Human Machine Interface (HMI), etc.
Tailored-To-Need Electrical Control Panels By CG
The continuous R&D and more than 70 yrs of experience make Crompton Greaves a top brand with global recognition. The drives and automation division of CG provides total drive technology solutions; and, providing tailored-to-need electrical control panels is one functionality out of many. The new arrivals in the electrical control panels product line are-
- CG Emotron VSS Series (0.4 KW to 2.2 KW Single Phase):
- CG Emotron VSB Series ((0.75 KW to 3.7 KW Three Phase)
- CG Emotron VSU Series (0.75 KW to 18.5 KW Three Phase):
- CG Emotron VFX & FDU Series ((0.55 KW to 3000 KW Three Phase)
- CG Emotron TSA Series (High performance Soft Starters)
How To Fix Buying Parameters To Buy The Best Suitable Electrical Control Panel
You should refer to Article 409 of the U.S. National Electrical Code (NEC) to know the must-have safety features for industrial control panels. The article covers all the important design considerations about-
- Electrical supply ratings
- Over-current protection
- Enclosure sizing and spacing,
- Short circuit current ratings
- Grounding/bonding
- Workmanship
- Organization/fixing
NEMA rating for the selected electrical control panel must be considered concerning contaminants present in the environment where you intend to install the panel. There are three types of electrical control panels-
- Flat Control Panels (least expensive)
- Breakfront Control Panels (The top portion of the panel swings downwards to provide better visibility)
- Console type Control Panels (Good appearance and designed with ‘one console for one operator’ approach)
The key quality standards that you should essentially refer to while buying electrical control panels are- NFPA 79, UL 508, UL 60947-4-1, NEC, NFPA 70, etc.
The top domains of electrical control panel designing are-
- I/O (Input/Output)
- Functionality
- Power distribution
- Control cabinet layout
- Back panel layout
- Components
CG distributors and suppliers offer on-site support and training to make the end-users comfortable in using the installed CG electrical control panels and CG electric motors up to their full potential ensuring all the advantages that make CG a top choice for industrial automation solutions.
Greaves Gearboxes & Geared Motors: Catalysts for Industrial Growth
Over the decades, Crompton Greaves gearboxes and geared motors have become the first choice of quality and performance conscious industrial consultants and engineers because rising costs of maintenance and downtime. Crompton Greaves is a globally popular brand that offers comprehensive industrial solutions ensuring for peak efficiencies at the lowest operational costs. The nationwide supply chain of gearbox dealers and geared motor dealers strengthens the trust of users for getting on time service support.
Installing the best gearboxes and geared motors is a common concern but the selection of the best poses a complex. Here comes the role of gear box dealers and geared motor dealers to recommend the best match of Greaves gearboxes and motors available in a wide range to suit particular requirements and buying parameters like-
Eight Key buying parameters for gearboxes:
- Input speed and horsepower
- Design/shaft type
- Gearbox target output speed
- Gearbox output torque
- Shock and vibration resistance properties
- Ambient temperature and environment
- Output style or mechanism
- Housing type
Eight Key buying parameters for geared motors:
- Speed
- Material for construction
- Commutation
- Frequency (Hz)
- Maximum current (Amps)
- Noise level
- Torque
- Horsepower
Eight Benefits of Using Geared Motors and gearboxes
Geared motors are the future of high force development. These are made up of a gearbox directly attached to the rotating mechanism. The motor pinion joints straight with the high-speed gearbox. If you use proper size of geared motors and gearboxes, you can be sure of getting following advantages-
- Using a gear motor to increase torque and lower speed reduces operational costs; so, you save more.
- Geared motors are comparatively inexpensive so you save at the front of purchase.
- Geared motor are easy to install and need low maintenance; it results in less downtime for maintenance driving productivity improvement.
- Geared motors are more resilient to torsion stresses; therefore, as compared to conventional motors, geared motors are less prone to maintenance issues caused by load torque variations.
- Geared motors can drive larger inertial load to maximize productivity.
- Gearboxes (gear heads) provide a mechanical advantage when mounted to a motor output shaft.
- Gear heads, also called gear reducers, increase output torque while decreasing speed.
- A gear head multiplies torque, reduces speed, and matches inertia to cut down the costs by permitting smaller sized motors.
Types of CG Geared Motors & Greaves Gearboxes
CG geared motors you can trust to improve productivity, performance, and product quality at reduced operational cost are- Inline helical geared motors and Parallel shaft geared motor (Spur Gears, Helical gears, Double helical gears), Worm or 90-degree gear motor, and Bevel Helical geared motors. CG gearboxes you can trust to improve your industrial growth are helical gearbox (horizontal/vertical models), , ‘EP’ series extruder gearbox up to 1410 kW, worm gearbox (Up to 710 mm center distance), planetary gearbox, and bevel helical cooling tower gearbox.
Ok, now you are going to explore possibility of using gearboxes and geared motors wherever it is feasible. Is there any role of Greaves geared motor and gear box dealers? The CG motors and gear box dealers are specially trained to provide comprehensive support to end users from selection process to full potential usage in a hassle-free manner.
SC Industrial- The Best Dealer of Crompton Greaves Electric Motors to Meet Diversity in Industrial Solutions
Over the decades, Crompton Greaves electric motors have become the 1st choice of industrial consultants and engineers. The worldwide fame and high-performing products keep strengthening the trust of users. The strategically developed supply chain of authorized distributors Crompton Greaves electric motors and geared motor dealers makes this the top brand for industrial engineering products. Mumbai based SC Industrial is one of the top distributors and suppliers of Crompton Greaves electric motors tested and certified for the best in class efficiency.
Ready Availability of Complete Range Of CG Electric Motors
Many times, industrial requirements for a new electric motor of particular specifications come on an urgent basis. A delay in supply means a loss of production. Here industry engineers, purchase managers, and consultants prefer to deal with a dependable supplier who could supply the electric motor with particular technical parameters in a minimum period.
SC Industrial has adequate stock of electric motors to meet the diversity in demand of vivid industries. The leading distributor and supplier of CG has proven capabilities to supply custom-built Crompton Greaves motors also with specific solutions engineered and optimized for critical applications. Crompton Greaves motors in cast iron and aluminum constructions are designed as per International Electro technical Commission (IEC) and NEMA MG1 Standards. The complete range of industrial electric motors including the following is readily available or the required electric motor is supplied promptly through its supply chain-
- TEFC Electric Motors: Available in cast iron and aluminum constructions; IEC and NEMA MG1 standards; IP55 AS PER IS: 4691 class protection; up to 470KW; 483 HP; efficiency up to 96.0 at full load; squirrel cage & slipping; 63 to 400 frames; Class ‘F’ insulation.
- Energy Efficient Motors: Available in Eff I / IE2 / IE3 class; IE2 /IE3 available in Apex series; IEC, IS & NEMA standards; compliant to IS12615 & IEC60034-30; 2 – 6 percent more efficient than standard counterparts; 0.18 kW to 710 KW; designed with Foot/Flange/Face mounting.
- Flame Proof Motors: EX ‘D’ series; also available in Ex ‘db’ (LV) series; suitable for Zone1, Zone 2 or Class1 Div 1 and 2 areas; 0.37 kW to 500 KW; comply with ATEX & CE Directives; Squirrel Cage Motors for Gas Group IIC also available.
- Increased Safety Motors: Non-Sparking Ex `and series; available in Ex ‘e’ (HV) series also; suitable for Zone II areas; designed with CACA, CACW, TETV and TEFC enclosures; 0.37 kW to 360 KW; IEC 80 to 400 in cast iron frame; Anti Crimping terminal studs.
Why Choose SC Industrial to Buy CG Industrial Electric Motors
- Deal with SC Industrial doesn’t end once you get the supply of ordered electric motors; the best dependable CG distributor and supplier provides comprehensive support also to help you get maximum performance at minimum operational cost.
- Because of getting special privileges as the top performing channel partner of Crompton Greaves, it offers the best discounts on any kind of industrial electric motor.
- Online assistance to buy the best-matched electric motor is just a call away.
- The company maintains vast stock of vital parts also to help its customers to minimize downtime.
- The ‘Complete Industrial Solution Provider’ with decades of existence ensures each deal delivers the best value for money in terms of right-to-application product, on-time delivery, quality service support, and customer satisfaction.
Gear Boxes And Geared Motors- The Core Of Industrial Functionalities
Gear motors are being preferred and designed to deliver high torque at low speed and low power. Gearboxes are widely used to modify speed and torque of electric industrial motors to convert energy into the desired compatible format. The gear head function acts as a torque multiplier to empower small motors to generating higher torque.
The gear boxes and geared motors are at the core of functionalities in vivid large-scale industries like cement industry, paper industry, sugar industry, processing industry, steel industry, food and beverage, material handling, construction, wind power, metals and mining, and many others. It can be said that gear boxes and geared motors are imperative for any high production industry to achieve consistency in low-cost production. Industrial gearboxes and gear motors are available in a variety of sizes and types to ensure perfect and optimized smooth running to suit different applications. The simplicity of the design accelerated acceptance of industrial gear motors n gearboxes. The compact modular design and usage flexibility justify the cost effectiveness of gear boxes and gear motors.
Why Industries Need Geared Motors To Smoothen Their Functionalities
A geared motor delivers more output with much better and much required torque holding capability than that of an ungeared
standard motor. To calculate ‘Geared motor torque’, the motor’s torque is multiplied by gear efficiency and ratio. In addition to higher torque and more rigidity, many other functional benefits turn more industries to replace standard motors with geared motors. High torque output, speed reduction, high resolution, drive large inertial loads, shorter positioning time, downsize, improved damping characteristics, increased axial and radial load, etc. are the key advantages that support industries to stay productive with a competitive edge. Geared motors are classified based on designing elements like-
- Right-angle geared motor: These geared motors are designed to use worm, hypoid, or bevel gears.
- Inline geared motors: These geared motors are designed to use spur gears, planetary gears, or helical gears.
- Parallel shaft geared motors: These geared motors are designed to use helical gears, spur gears, and double helical gears.
Role Of Gear Boxes To Keep Industries Competitive & Growing
Gear boxes play a crucial role in easing out mechanical functions in vivid industries. The gear teeth mechanism is at the core of torque, speed, and performance of geared motors. Conventional gear teeth gearboxes are used for low-speed applications but these are often found being noisy and comparatively less efficient. Helical gearboxes are commonly commissioned in high-speed applications; these gearboxes improve efficiency of geared motors by being slower in operation. Cost savings, inertia matching, speed reduction, and torque multiplication are the key advantages of using industrial gear boxes of optimized rating and type.
The common types of gear boxes are helical gearboxes, coaxial helical line, bevel helical gearboxes, skew bevel helical gearboxes, worm reduction gearboxes, planetary gearboxes, etc. Extruder gearboxes are also used in plastic extrusion and PVC extrusion industries to transmitting high torque, which is required for pressurizing and plasticizing high density moulding materials. The constant speed fluid coupling is also used in thermal power plants and vivid industries including cement, mines, steel industry, chemical, oil, sugar, etc to transmit power through hydro kinetic energy in oil / water stream between an impeller and runner.
Pro-tip
Established in 1961 S.C. Industrial Syndicate, a leading and trustworthy channel partner of CG Power & Industrial Solutions LTD., has proven capabilities to meet the diversity in industrial demand of CG geared motors and CG gear boxes.
A Guide to the Types of CG Gearboxes
The increasing competitiveness in every manufacturing segment doesn’t allow to compromise with efficiency and performance of any machine; because saving at production stages turns into profit. One such very common machine used in manufacturing units is gearbox. The blog will help you decide right to buy the best gearbox for the particular application.
Paper industry, cement industry, steel industry, sugar industry, rubber industry, construction industry, etc. are the major users of gearboxes. Gearboxes play an important role in handling a range of industrial and mending functions. The top gearbox manufacturers like the one Crompton Greave (CG) are expanding the range of Greaves Gearboxes to facilitate the end users with application-ready solution. The thick presence of authorized distributors of premium gear boxes facilitates users to get the right advice for choosing the best solutions for efficient energy transmission. The most used gearbox types are-
- Helical Gearbox: These case hardened profile ground steel gearboxes are designed to transmit the torque between parallel / right angle shafts with minimum noise. Authorized distributors of Greaves gear boxes offer helical gearboxes up to 5500 kW with reduction ratio up to 650: 1.
- Worm Gearbox: These gearboxes are preferred because of their high load carrying capacity and efficiency. These are made available up to 250 kW with reduction ratio up to 4900. These gearboxes commonly find applications in conveyor, material handling, ball mill, agitators, and cranes.
- Inline Helical Gear: These are modular in design. These gearboxes are preferred because of high power transmission-to-weight ratio. These are made available from 0.12 kW to 90 kW. These gearboxes find common applications in sugar, cement, paper, solvent extraction, rubber, steel, power plants, etc.
- Bevel Helical Cooling Tower Gearbox: The case hardened lapped steel spiral bevel gearboxes are used to transmit the torque between right angle shafts. Authorized dealers of premium gear boxes supply Bevel Helical cooling tower gearboxes up to 600 kW with reduction ratio up to 20.9: 1. More in common applications are in cooling towers and heat exchangers.
- Extruder Gearbox: These gearboxes are used transmit high torque required for pressurizing and plasticizing molding materials. These are capable to absorb the high axial thrust load. These are available up to 1410 kW with reduction ratio up to 25.6: 1. More in common applications are for plastic extrusion and PVC extrusion.
- Constant Speed Fluid Coupling: In these efficient gearboxes, hydro kinetic energy created by using oil / water is used for power transmission. These are available up to 1500 kW. These are most used in Conveyors, ID fans, ball mills, crushers, slurry pumps, agitators, cranes, etc.
- Planetary Mill Gearbox: These gearboxes are preferred because of optimum strength and high efficiency at minimum wear resistance. These are capable to transmit torque range up to 4072 kNm. These are commonly used in sugar mills, coal pulverizing mills, and cement industries.
The range of gearboxes is expanding fast; when you explore the top brands and their authorized distributors, you will find the best match for the cost efficient torque transmission. Selection of right capacity gearbox for a particular machine is very critical as it directly affects to machine performance and production cost. Pro-tip: Authorized dealers and distributors of top gearbox manufacturers provide consultancy also to help you buy the best suitable gearbox.