Why is Geared Motors Used in Most Industrial Settings?

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Geared motors form the core of all electric motor systems that are produced on a mass scale. From can openers operated on electricity to big washing machines electric geared motors feature in every aspect of our daily life.

Geared motors merge regular machines with reduction devices for decreasing the machine’s running speed to facilitate completion of specific tasks. Reduction gear helps to up the machine’s torque value and this proves useful when smooth operations or detailed results are needed. Power is a function of speed and torque and hence selecting a machine based on its reduction abilities will fulfill your application’s power requirements perfectly. Machines with high power are a common need in all industrial settings especially in shop-floor equipment like lifts and conveyors. Small but powerful geared motors are fitted on to various household appliances like those used in the kitchen or in your kids’ toys. However, the fact of all applications requiring most powerful machines also does not hold good. The best advice on understanding which machine size is best suited to your needs and the equivalent speed values and power torque that ought to be chosen will be obtained from the geared motor dealers.

The benefits of using geared motors in industrial environments are plenty. One of the greatest benefits is the cost savings. Increasing torque alongside speed reduction which is possible through geared motors leads to reducing the general functioning cost of the system. Because it is possible to enhance the output torque with a reduction in the output speed the performance of the system is improved as many motors fail to function competently at low rpm. Moreover, most of these motors have low installation costs and require less maintenance thus decreasing chances of unscheduled downtime for repairs in future. Geared motors which act as competent speed reducers help to decrease the consumption of motor power and subsequently achieve a significant reduction in the release of greenhouse gases. The compact design of the geared motors leads to a better control of the lubrication thus reducing the possibility of leakage and consequent overheating. Covering of the gearbox and electric motor in a single casing steers the way to a noiseless and smooth operation of the motor.

The geared motors used in industrial settings are either AC or DC-powered, with fixed speed gears and also variable speed geared motors for superior configuration and torque control. There are several categories of these motors like the worm, helical, spur etc. The worm geared motors are cheaper, noiseless and capable of attaining high ratios but they lead to greater energy loss. Spur type is more efficient, compact but they are expensive. Helical gear motors on the other hand are an improved version of the spur motors and have greater contact area and angled teeth. Different types of geared motors are stocked by the gear dealers. The gear dealers including the inline helical gear dealers and helical gear dealers too will guide on the effective choice of geared motors to be made for obtaining a perfect fit for your application.