Gear motors are being preferred and designed to deliver high torque at low speed and low power. Gearboxes are widely used to modify speed and torque of electric industrial motors to convert energy into the desired compatible format. The gear head function acts as a torque multiplier to empower small motors to generating higher torque.
The gear boxes and geared motors are at the core of functionalities in vivid large-scale industries like cement industry, paper industry, sugar industry, processing industry, steel industry, food and beverage, material handling, construction, wind power, metals and mining, and many others. It can be said that gear boxes and geared motors are imperative for any high production industry to achieve consistency in low-cost production. Industrial gearboxes and gear motors are available in a variety of sizes and types to ensure perfect and optimized smooth running to suit different applications. The simplicity of the design accelerated acceptance of industrial gear motors n gearboxes. The compact modular design and usage flexibility justify the cost effectiveness of gear boxes and gear motors.
Why Industries Need Geared Motors To Smoothen Their Functionalities
A geared motor delivers more output with much better and much required torque holding capability than that of an ungeared
standard motor. To calculate ‘Geared motor torque’, the motor’s torque is multiplied by gear efficiency and ratio. In addition to higher torque and more rigidity, many other functional benefits turn more industries to replace standard motors with geared motors. High torque output, speed reduction, high resolution, drive large inertial loads, shorter positioning time, downsize, improved damping characteristics, increased axial and radial load, etc. are the key advantages that support industries to stay productive with a competitive edge. Geared motors are classified based on designing elements like-
- Right-angle geared motor: These geared motors are designed to use worm, hypoid, or bevel gears.
- Inline geared motors: These geared motors are designed to use spur gears, planetary gears, or helical gears.
- Parallel shaft geared motors: These geared motors are designed to use helical gears, spur gears, and double helical gears.
Role Of Gear Boxes To Keep Industries Competitive & Growing
Gear boxes play a crucial role in easing out mechanical functions in vivid industries. The gear teeth mechanism is at the core of torque, speed, and performance of geared motors. Conventional gear teeth gearboxes are used for low-speed applications but these are often found being noisy and comparatively less efficient. Helical gearboxes are commonly commissioned in high-speed applications; these gearboxes improve efficiency of geared motors by being slower in operation. Cost savings, inertia matching, speed reduction, and torque multiplication are the key advantages of using industrial gear boxes of optimized rating and type.
The common types of gear boxes are helical gearboxes, coaxial helical line, bevel helical gearboxes, skew bevel helical gearboxes, worm reduction gearboxes, planetary gearboxes, etc. Extruder gearboxes are also used in plastic extrusion and PVC extrusion industries to transmitting high torque, which is required for pressurizing and plasticizing high density moulding materials. The constant speed fluid coupling is also used in thermal power plants and vivid industries including cement, mines, steel industry, chemical, oil, sugar, etc to transmit power through hydro kinetic energy in oil / water stream between an impeller and runner.
Pro-tip
Established in 1961 S.C. Industrial Syndicate, a leading and trustworthy channel partner of CG Power & Industrial Solutions LTD., has proven capabilities to meet the diversity in industrial demand of CG geared motors and CG gear boxes.